SigLab Assembly Guide

This guide provides step-by-step instructions for assembling your SigLab components. Follow these instructions carefully to ensure proper functionality.

Prerequisites

Before starting assembly:

1. Ensure all 3D printed components are ready (see 3D Printing Guide)

2. Gather all required materials (see Materials List)

3. Prepare your workspace with adequate lighting and tools

Base Construction

1. Track Base Assembly

1. Start with the wooden base board

2. Use the drill templates to mark hole positions:

   • Place drill_template_straight.stl for straight sections

   • Use drill_template_curve.stl for curved sections

   • Position drill_template_switch.stl for switch locations

3. Drill holes according to template markings

4. Insert magnet rods into drilled holes

5. Secure with adhesive if necessary

2. Signal Installation

1. Assemble signal bodies:

   • Insert color blocks into signal bodies

   • Attach route indicators where needed

   • Install clearing point markers

2. Position signals along the track:

   • Main signals at block boundaries

   • Distant signals at appropriate distances

   • Route signals at junction points

3. Secure signals to the base

3. Switch Mechanism Assembly

1. Install switch blades:

   • Position blade mechanism

   • Attach locking pins

   • Test movement and locking

2. Connect control mechanisms

3. Verify smooth operation

4. Train Assembly

1. Assemble train components:

   • Attach headlight coupler to front

   • Install tail coupler at rear

   • Add headlight and tail symbols

2. Test train movement on tracks

3. Verify magnetic coupling

Quality Checks

After assembly, verify:

1. Track Alignment

   • All sections align properly

   • No gaps between sections

   • Smooth transitions at curves

2. Signal Functionality

   • Color blocks move freely

   • Route indicators work properly

   • Clearing points are visible

3. Switch Operation

   • Blades move smoothly

   • Locking mechanism works

   • No binding or sticking

4. Train Movement

   • Smooth rolling on all track sections

   • Proper magnetic coupling

   • No derailments

Final Steps

1. Clean the assembly

2. Apply any final finishes

3. Test the complete system

4. Document any adjustments needed

Maintenance

Regular maintenance tasks:

• Clean tracks and components

• Check signal mechanisms

• Verify switch operation

• Test train movement

• Inspect magnetic components

Troubleshooting

Common assembly issues and solutions:

Track Problems

• Misaligned sections: Check template positioning

• Rough movement: Clean and lubricate

• Loose components: Secure with appropriate adhesive

Signal Issues

• Stuck color blocks: Check for debris

• Loose indicators: Tighten mounting

• Poor visibility: Clean and adjust

Switch Problems

• Binding movement: Check alignment

• Loose locking: Adjust mechanism

• Rough operation: Clean and lubricate

Train Issues

• Poor movement: Check wheel alignment

• Weak coupling: Verify magnet strength

• Derailments: Check track alignment

Next Steps

After completing assembly:

1. Review the Gameplay Rules

2. Set up your first scenario

3. Begin learning the system